Schaeffler Global Technology Network

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Reliable Brass Worm Gear Monitoring
Reference / GTS | 2017-03 | GTS 0114 | English

Reliable Brass Worm Gear Monitoring

Welded Tube of Canada is a privately owned leader in steel pipe and tube manufacturing. In its Concord plant, the company wanted to introduce predictive maintenance on the metal tube forming line. The aim was to increase gearbox availability and realize extended lead time for spare parts. Using the monitoring solution proposed by Schaeffler Welded Tube could save more than 100.000 Euro in a period of only six month.

Publisher: Schaeffler Technologies AG & Co. KG

 
Effective Lubrication Makes all the Difference
Reference / GTS | 2017-02 | GTS 0115 | English

Effective Lubrication Makes all the Difference

The availability of the wide belt sanding machine is crucial for the completion of the timber planks in a hardwood sawmill. Repeatedly, though, premature bearing failure occurred at the tension and contact rolls due to lubricant breakdown. An important factor here was the maintenance requirements of the belt sander. For safety reasons, the machine should be lubricated manually at standstill exclusively. Schaeffler recommended changing over from manual to automatic lubrication with FAG CONCEPT8 as well as switching the lubricant to Arcanol MULTITOP.

Publisher: Schaeffler Technologies AG & Co. KG

 
Automatic Lubrication of a Large-Size Fan
Reference / GTS | 2017-02 | GTS 0116 | English

Automatic Lubrication of a Large-Size Fan

BMW Group relies on lubrication solutions of Schaeffler. A downtime of several hours for the drive-side bearings of a large fan was no longer acceptable for BMW. This was caused by overlubrication of the fan’s bearing positions, what subsequently resulted in failure of the bearings. Schaeffler and its sales partner Altmann recommended that the BMW Group use the FAG CONCEPT8. Since then all of the fan’s lubricating points are continuously and cleanly supplied with exactly the right quantity of lubricant using a single device.

Publisher: Schaeffler Technologies AG & Co. KG

 
Networked Maintenance at Schaeffler
Reference / GTS | 2017-01 | GTS 0120 | English

Networked Maintenance at Schaeffler

Schaeffler internal maintenance departments rely on condition-oriented maintenance solutions developed in-house. To this end, the Herzogenaurach plant uses the FAG SmartCheck. Directly installed on pumps, motors, fans and gearboxes, this detects early vibrations that could indicate the beginning of a bearing damage. This information is correlated with further data and transferred in a visualized form to the control center. As a result, the maintenance employees based there have a consistent overview of all relevant production processes that concern production.

Publisher: Schaeffler Technologies AG & Co. KG

 
Reliable Process Monitoring during Stainless Steel Sink Manufacture
Reference / GTS | 2016-10 | GTS 0099 | English

Reliable Process Monitoring during Stainless Steel Sink Manufacture

The process of manufacturing sink frames involves both robots and a variety of pressing production lines, which all work together very closely. To ensure a high availability of the drive motors used in the hydraulic pumps, an FAG SmartCheck was installed at the base of each drive motor. Each system monitors the two bearings that the drive motor contains using specially-developed bearing configurations.

Publisher: Schaeffler Technologies AG & Co. KG

 
Reliable Monitoring: Pallet Lifter in Continuous Operation
Reference / GTS | 2016-09 | GTS 0096 | English

Reliable Monitoring: Pallet Lifter in Continuous Operation

Zentis is one of Europe’s leading companies for fruit processing. The pallet lifter is of central importance to the production process. Its failure would incur enormous costs. Zentis was therefore looking for a means of using vibration measurement to obtain information at an early stage on any possible damage to the geared motor and/or bearing arrangements in the cable reel of the pallet lifter. The monitoring solution used is based on the FAG SmartCheck.

Publisher: Schaeffler Technologies AG & Co. KG

 
Customer-specific Induction Facility Gives Rapid and Reliable Heating of Workpieces
Reference / GTS | 2016-09 | GTS 0098 | English

Customer-specific Induction Facility Gives Rapid and Reliable Heating of Workpieces

The customer is a leading energy company with numerous manufacturing locations and sales offices in Poland. The objective was to achieve more efficient replacement of bearings on the beater mills. Due to the conditions present, it was not possible to use a conventional heating device for heating the bearings. The customer was using a gas burner for this purpose. For the specific case of this application, Schaeffler developed a medium frequency induction device that is also suitable for mobile use.

Publisher: Schaeffler Technologies AG & Co. KG

 
FAG CONCEPT8 provides Constant Lubrication
Reference / GTS | 2016-09 | GTS 0113 | English

FAG CONCEPT8 provides Constant Lubrication

At the Visonta open pit mine, coal is transported to the power plant via kilometer-long belt conveyors. Smoothly operating belt conveyors are thereby decisive in ensuring a trouble-free process. In order to ensure this process,
optimum lubrication – despite contamination and severe vibrations – is necessary. Furthermore, the lubrication points are often difficult to access or are very isolated. The FAG CONCEPT8 lubrication system filled with high quality Schaeffler lubricants from the Arcanol range was chosen for this application.

Publisher: Schaeffler Technologies AG & Co. KG

 
Large-Scale Wind Farm Monitoring
Reference / GTS | 2016-07 | GTS 0106 | English

Large-Scale Wind Farm Monitoring

Schaeffler monitoring systems ensure plant availability in the Fântânele-Cogealac-Grădina Wind Farm, the biggest onshore wind farm in Romania. 240 FAG WiPro units are used for this. System design and programming of the measurement tasks were especially tailored to the customer’s turbines. In addition, an international team of Schaeffler condition monitoring experts set up an independent computer network throughout the wind park purely for condition monitoring purposes.

Publisher: Schaeffler Technologies AG & Co. KG

 
Plain Text Diagnosis for Improved Process Reliability
Reference / GTS | 2016-07 | GTS 0112 | English

Plain Text Diagnosis for Improved Process Reliability

The Perlenbach water supply association supplies fresh drinking water to roughly 50.000 residents in seven municipalities in the Eifel region each day. Bearing defects on the centrifugal pumps can pose a threat to the supply of water. To prevent this, the customer decided to implement a continuous pump monitoring system. An innovative solution was employed, the FAG SmartQB. This preconfigured plug-and-play system provides information about the condition of up to six machines or assemblies using plain text messages.

Publisher: Schaeffler Technologies AG & Co. KG

 
 
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